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​Inspection tool calibration is an important process that ensures the accuracy and reliability of measurement results. Proper calibration ensures that the inspection tool is performing within its specified tolerance limits, and that the measurements taken are accurate and repeatable. In this article, we will discuss some best practices for calibration of inspection tools.
  1. Understand the Inspection Tool: Before calibrating an inspection tool, it is important to understand its design and operating principles. This knowledge will help you identify potential issues, as well as help determine the appropriate calibration procedure.
  2. Use Standards: Standards are essential for the calibration of inspection tools. They provide a known reference and allow you to determine the accuracy and precision of your measurements. It is important to use standards that are traceable to national or international standards.
  3. Regular Calibration: Inspection tools should be calibrated at regular intervals to ensure that they are operating within their specified tolerance limits. The frequency of calibration depends on the type of tool, the environment in which it is used, and the level of accuracy required.
  4. Document Calibration Results: It is important to document the calibration results, including the date, the person performing the calibration, the standard(s) used, and the results.
  5. Consider Environmental Factors: Environmental factors such as temperature, humidity, and vibration can affect the performance of inspection tools. It is important to consider these factors when calibrating or using the tools, and to correct for any potential errors caused by environmental factors.
  6. Train the Users: Regular training of the user of the tool is important to ensure that they are using the tool correctly, and that they understand how to interpret and use the measurement results.Use
  7. Quality Control Procedures: Quality control procedures such as statistical process control (SPC) can be used to monitor the performance of inspection tools over time and to identify any trends or patterns that may indicate the need for repair or replacement.
 
Proper calibration of inspection tools is essential for ensuring the accuracy and reliability of measurement results. By following these best practices, you can ensure that your inspection tools are operating within their specified tolerance limits and that the measurements taken are accurate and repeatable.
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For more information on how Accupoint Software can help streamline your calibration process, please  contact us today to discuss your requirements. 
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Regardless of the industry you work in, calibration is one of those things you simply cannot overlook. Inspection equipment needs to function reliably and accurately. Calibration ensures consistency and is a requirement of quality management standards across the globe. In this week’s blog will examine four key steps to ensure that your organization is ready for your next audit.

  1. Educate your employees- Education includes topics such as proper use, care, maintenance, and of course, procedures. In order to ensure that you properly follow all procedures, continual training is vital. Make procedures visible, frequently remind staff through email alerts or in person sessions, the importance of the calibration process, signs to look for, and what to do when you suspect equipment is out of calibration.
  2. Documentation is your friend - Good record-keeping practices benefit you in two ways: you will be prepared for any audits that may come your way, as well as reminding you when calibration dates are coming up. Proper documentation should include any information pertinent to your equipment. This includes, but is not limited to, accidents, malfunctions, part replacements, servicing, etc. A good set of records should be easy to reference and can save you time and money in the long run. 
  3. Maintain all equipment - While it may be tempting to continue to use equipment past required calibration intervals, this should be avoided at all costs. These intervals and any calibration earmarks exist for a reason. Operating past these deadlines opens up unnecessary liability.
  4. Invest in calibration management software - The right software can handle all of the above steps, except for actually calibrating the equipment.  Choose a system that uses best industry practices, digitally maintains all applicable records, and sends reminders on upcoming calibration requirements.

The Calibration process does not have to be time consuming. With the right systems in place, you will be prepared for any audit, as well as have the peace of mind that comes with protecting yourself from liability. For more information on how Accupoint Software can help simplify the calibration process, contact us today.
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Whether prepping for an audit, updating your company processes with new best practice information, or simply checking up on employee training, gage calibration (or lack thereof) should be taken seriously. Lack of compliance, regardless of which standards is being applied, can bankrupt a company. Gage calibration best practices really consist of 2 main parts, which should be checked periodically:

  • Calibration certificates-Bureaucratic red tape gets a bad rap, but keeping important files and paperwork in order can save a lot of time and hassle. A monthly check of calibration certificates can alert you to bring in any gage from the field that needs calibrated ahead of its expiration date. 

  • Employee Training. When employees do not know how to properly operate equipment, problems arise. Misuse of gages can cause them to no longer be in calibration. It can lead to incorrect readings, damage due to not taking the environment into consideration when applicable, or even cause accidents to happen. In the event of an accident, employees should feel comfortable reporting inaccurate, damaged, or otherwise malfunctioning gages to the proper authority.

Of course, keeping on top of gage calibration can be tedious, and easily lost among other, more pressing issues. Having one system set in place that can handle all compliance management efforts streamlines the process and makes it easier for the whole company, as otherwise compliance efforts get split among different individuals and departments. This inevitably leads to something getting lost in translation, or through the cracks. For the best compliance management solutions that optimize your business practices while improving customer satisfaction, contact us today.

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