LockOut/TagOut Basics

There is always the potential for accidents in any work environment. Properly utilizing OSHA's LockOut/TagOut (LOTO) procedures can help you greatly reduce the risk of injuries while performing maintenance on hazardous machinery. 

It's more than simply putting a tag or a lock on the machine that's being worked on, though. Making sure that you know all of the required steps of the LOTO procedures will help you ensure you're creating the safest environment possible for your employees. 

• Proper training is key. Making sure all of your employees are trained in the LOTO procedures -- not just the people who will actually work on the machines, is critical. A proper understanding of the entire process will help reduce the likelihood of someone accidentally interfering with any of the key safety steps. 
• Identify all hazardous machinery. Knowing which machines will require the LOTO procedures beforehand will save time and prevent accidents.
• Following ALL of the required steps, not just some of them. Skipping steps can lead to unsafe conditions. They are as follows:
  

1. Notify all affected employees of the intended LOTO. 
   
2. Shut down the machine according to proper shutdown procedures. 
3. Identify any and all energy sources to the machine and shut them down as well.
4. Isolate the machine from said energy sources. 
5. LockOut/TagOut the machine by attaching locks and tags to any and all energy sources or switches that could power the machine back on.
6. Safely release any stored energy left in the machine.
7. Test machine to make sure it is completely powerless.
   
8. Perform maintenance or repairs. 
   
9. Reverse LOTO procedure so the machine can be put back into service. 
   

• Don't forget the steps to restarting safely. Removing any nonessential parts before you restart the machine -- tools or spare parts, for instance, is important. Properly reconnecting all energy sources and making sure all safety devices are back in place is critical as well. Finally, don't forget to let all affected employees know the equipment is back in service. 
  

Training your team to effectively enact the LOTO procedures is important, but don't forget that it's ultimately up to you to make sure they are being followed properly. To learn how Accupoint Software can help improve your LOTO process, please feel free to contact us.